PTC-Serie Schwerlast-Plastikschredder
The PTC series shredder is designed for shredding waste plastics, cables, rubber, e-waste, and more. It is typically placed after single-shaft or dual-shaft shredders as a secondary shredding machine. The shredder primarily consists of rotor blades, fixed blades, a crushing chamber, a frame, a feeding conveyor, a motor, a gearbox, and an electrical system. Hard metal objects must not enter the crushing chamber during operation.
The final product size can be adjusted by changing the screen size.
Wichtige Funktionen
- High-Durability Blades: Blades are made from imported SKD11 material and undergo a special manufacturing process and heat treatment for enhanced durability.
- Innovative Blade Design: Special claw and paddle blade designs enable effortless shredding of both hard and soft materials.
- Adjustable and Reusable Blades: Blades are adjustable, can be resharpened, and are reusable, extending their lifespan.
- Convenient Maintenance: The crushing chamber and feed bin are designed separately, with easy disassembly for screen replacement and cleaning.
- Cooling System: A unique water circulation cooling system dissipates generated heat, effectively preventing material clumping.
- Mobility and Stability: Small models feature casters for mobility, while heavy-duty models include adjustable leveling pads to ensure stability during operation.
- Compact and Robust Design: Its compact and sturdy structure ensures consistent performance even with long-term use.
- Enhanced Bearings: Heavy-duty bearings with oil seals and a soundproofing layer protect the machine from impact, noise, and material contamination.
- Safety Mechanisms: Equipped with motor protection devices and interlocking power-off systems to ensure safe operation, along with a safety cleaning protection feature.
Bild der Maschine
Specificationenen
| Modell | PTC500 | PTC600 | PTC800 | PTC1000 | PTC1200 | PTC1600 | PTC2500 |
| Stromleistung (kW) | 15 | 22/30 | 37 | 45/55/75 | 75 | 132 | 132+132 |
| Rotor-Durchmesser (mm) | 260 | 360 | 450 | 560/660 | 660 | 660 | 800 |
| Rotorgeschwindigkeit (U/min) | 580 | 580 | 580 | 580 | 520 | 520 | 460 |
| Durchschnittlicher Durchmesser der Zerkleinerungskammer (mm) | 500 | 600 | 800 | 1000 | 1200 | 1600 | 2500 |
| Anzahl der beweglichen Klingen | 6 | 6 | 6 | 6 | 10 | 28 | 45 |
| Anzahl der festen Klingen | 2 | 2 | 2 | 4 | 6 | 6 | 6 |
| Bildschirmgröße | 12 | 12 | 12 | 12 | 12 | 20 | 20 |
| Ausgang (kg/h) | 200-300 | 300-500 | 500-800 | 800-1000 | 1000-1500 | 1500-2000 | 2000-3000 |
| Größe der Ausrüstung | 1438×1177×2197 | 1440×1377×2197 | 1637×1450×2272 | 1858x1648x2071 | 2155×2200×3141 | 2470×2600×3373 | 2881×3940×4400 |
Hauptkomponenten
V-Typ-Blattrollen
Front-Positioned “V” Blade Roller. Designed to withstand significant cutting impact.The blade roller and fixed blades create only two cutting points, making it ideal for shredding hard materials such as thick-walled pipes, thick plates, and rigid items.
L-Typ-Blattrollen
Rear-Positioned “L” Blade Roller. Features larger blade spacing, facilitating rapid material cutting.The blade roller and fixed blades also maintain two cutting points, effectively reducing cutting impact, making it suitable for shredding bottles, pipes, films, and other lightweight materials.
S-Type Blade-Roller
Solid Blade Structure. Prevents materials from falling into the rotating blades, ensuring efficient operation. Built to withstand maximum cutting impact, it is highly suitable for shredding extremely hard materials, such as rubber blocks, thick-walled pipes, and thick plates.
Lagergehäuse
High-Quality Spherical Bearings: Isolated from the shredding chamber to prevent materials from entering the oil seals. Integrated Lagergehäuse: Precisely machined to ensure the longevity of the bearings. Heavy-Duty Self-Aligning Bearings: Designed with high-strength materials to withstand heavy loads and impact forces effectively.
Maschinenstruktur
High-Precision Machining: The machine structure is integrally processed and bored using high-precision CNC machining centers. This ensures stable operation under high loads and extends the service life of transmission components. Automatic Opening Design: The structural opening adopts an automatic design with reliable screw transmission, ensuring safety and preventing the structure from falling during operation. Robust Construction: The machine is built with a solid and durable framework, ensuring long-term reliability and stability.
Elektrisches System
Integrated Control: Operated by a PLC system, enabling automatic adjustment of the feeding rate for optimal efficiency. European Standard Emergency Stop: Features high-sensitivity emergency stop functionality to ensure safety during operation. Maintenance Locking Function: Equipped with a locking mechanism during machine maintenance to ensure operator safety.
Anwendungen
